CAESA® Winding

Optimized coverage planning

The focus of the CAESA® Composites Suite is the automated and optimized generation of courses and laying programs for the effective use of Automated Fiber Placement (AFP) and Automated Tape Laying (ATL) technologies.

  • Efficient coverage planning in just a few minutes.
  • Consideration of machine restrictions such as minimum tow length and design requirements of the part.
  • Adapt your laminate to the machine and minimize material usage and production time.
  • Easy integration of new layup heads and machine kinematics.

Machine Manufacturer

We reproduce your machine in the software and create a complete package for you:

  • 3D models 
  • Kinematics 
  • Postprocessor 
  • Machine specific features

Component Manufacturer

Create optimized programs for your components:
  
  • Create variable Linear Geometries
  • Coverage analyses 
  • Show Material uses
  • Configure transitions between different layup angles

Research Institutes

The TapeStation offers fast program generation for your trials:

  • Open for new machine concepts
  • Expandable interfaces 
  • Customizable postprocessor
  • Flexible licensing model

Supported processes

  • Processes: Tapewinding
  • Laminate types: Geodesic and non-Geodesic
  • Laying heads: Single tow, Pressure roller
  • Machine types: NC machines and robots, including external axes

CAM

filament winding
  • Import: CATIA V5, DXF, STEP, IGES
  • Design: Definition and calculation of layers and transitions
  • Analysis: Material usage
  • Export: FE formats. Resulting product Geometry with material thickness 
  • Postprocessor: Siemens 840D sl, KUKA KRL, KUKA.CNC 
winding - optimized coverage planning
Optimized coverage planning for your component
winding - non-geodesic calculations
Calculation for non-Geodesic transitions
winding - path planning
Path planning for real tool center point

Simulation

  • Analysis: process time, component costs
  • Planning of production
  • Collision analysis 
  • Consideration of speed parameters

Overview of the Winding workflow

Latest News

Customers

Software demo

Find out in the context of a video conference:
  • the functionality of the software 
  • deeper insights into the work process 
  • the possibilities for your application

NC program

Receive based on your component data:
  • an individually designed NC program
  • first indications for the feasibility of the component
  • Manufacture your component using the program

Analysis

On the basis of the generated NC program we calculate:
  • the incurred costs for your component 
  • the production time and machine utilization 
  • the required material for the production

Get in touch with us

Are you interested in one of the above mentioned offers or do you have questions about the CAESA® Composites TapeStation? Please do not hesitate to contact us!

Marc Loegel

Team Leader Composites
Senior Software Engineer & Composites Expert
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About us

SWMS Systemtechnik Ingenieurgesellschaft mbH is a consulting and technology company in the field of software conception and development and virtual product development.

Get in Touch

If you have any questions , feel free to contact us at any time by mail (info@swms.de) or during business hours by telephone in Oldenburg at +49 (0) 441 960 21 0.

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